隨著人們對生活品質(zhì)要求的不斷提升，消費(fèi)者在選擇門窗產(chǎn)品時(shí)，對門窗的水密性、氣密性、抗風(fēng)壓、隔音、隔熱等一系列性能、質(zhì)量指標(biāo)都有了更高的要求。近兩年，門窗企業(yè)為了做出性能更好，質(zhì)量更高的產(chǎn)品，品牌企業(yè)在生產(chǎn)流程變革、生產(chǎn)工藝標(biāo)準(zhǔn)化、生產(chǎn)設(shè)備智能化上都加大了投入力度。

　　With the continuous improvement of people's requirements for quality of life, consumers have higher requirements for a series of performance and quality indicators such as water tightness, air tightness, wind pressure resistance, sound insulation, and thermal insulation when choosing door and window products. In the past two years, door and window enterprises have increased their investment in production process transformation, standardized production processes, and intelligent production equipment in order to produce products with better performance and higher quality.

　　要做出高品質(zhì)的斷橋鋁門窗產(chǎn)品，優(yōu)良的穿條工藝和先進(jìn)的智能穿條復(fù)合設(shè)備就是高品質(zhì)斷橋鋁門窗的有力保證。

　　To produce high-quality broken bridge aluminum doors and windows, excellent threading technology and advanced intelligent threading composite equipment are powerful guarantees for high-quality broken bridge aluminum doors and windows.

　　目前，國內(nèi)的開齒穿條機(jī)和滾壓復(fù)合機(jī)主要以手動(dòng)設(shè)備為主，數(shù)控穿條機(jī)和數(shù)控滾壓復(fù)合機(jī)在近兩年才發(fā)展起來。隨著門窗產(chǎn)品在品質(zhì)與性能方面的卓越追求，多軸數(shù)控穿條機(jī)和多軸數(shù)控滾壓復(fù)合機(jī)的優(yōu)勢就表現(xiàn)得尤為突出。

　　At present, manual equipment is mainly used for domestic gear threading machines and rolling composite machines, while CNC threading machines and CNC rolling composite machines have only developed in the past two years. With the pursuit of excellence in quality and performance of door and window products, the advantages of multi axis CNC threading machines and multi axis CNC rolling composite machines have become particularly prominent.

　　穿條工藝三步：開齒，穿條，滾壓。過去門窗企業(yè)（特別是家裝門窗企業(yè)）對斷橋窗性能重視不夠，設(shè)備均采用手動(dòng)穿條機(jī)和手動(dòng)滾壓機(jī)。穿條質(zhì)量依賴于穿條師傅的技能和態(tài)度，穿條作業(yè)無法標(biāo)準(zhǔn)化，穿條質(zhì)量難以控制，穿條出現(xiàn)問題對整窗隔熱、隔音等性能影響非常大。型材開齒，相當(dāng)于給型材增加一排“牙齒”咬住隔熱條。齒的深度與位置對復(fù)合型材的緊密性影響非常大，開齒不到位，會導(dǎo)致復(fù)合型材剪切力不達(dá)標(biāo)。緊密性不好，自然影響到斷橋窗的氣密性、水密性和機(jī)械性能。全數(shù)控開齒機(jī)采用多軸全參數(shù)控制，能精準(zhǔn)定位開齒位置，控制開齒深度。不同型材，儲存不同控制參數(shù)。開齒參數(shù)標(biāo)準(zhǔn)化，開齒操作簡單，復(fù)合型材緊密性、氣密性、水密性和抗拉機(jī)械性能好。手動(dòng)滾壓機(jī)的刀盤位置、刀盤壓力，膠輪壓力均靠人工調(diào)節(jié)，其每次作業(yè)差異較大，型材復(fù)合品質(zhì)不穩(wěn)定，容易造成扭擰、翹曲、松動(dòng)、爆粉等產(chǎn)品質(zhì)量問題。全數(shù)控滾壓復(fù)合機(jī)采用多組自動(dòng)加壓、上下刀盤、膠輪壓力自動(dòng)調(diào)節(jié)，復(fù)合機(jī)帶有擰曲較正模塊，不同型材只需一次調(diào)較，后續(xù)生產(chǎn)調(diào)用參數(shù)，一鍵定位即可。設(shè)備參數(shù)化控制，換型快，精度高，標(biāo)準(zhǔn)化程度高，復(fù)合型材外形平整，氣密性、水密性和機(jī)械性能良好。

　　The threading process consists of three steps: tooth cutting, threading, and rolling. In the past, door and window enterprises (especially home decoration door and window enterprises) did not attach enough importance to the performance of bridge breaking windows, and all equipment used manual threading machines and manual rolling machines. The quality of wearing strips depends on the skills and attitude of the threading master, and the threading operation cannot be standardized. The quality of threading strips is difficult to control, and problems with threading strips have a significant impact on the insulation and sound insulation performance of the entire window. Opening the profile teeth is equivalent to adding a row of "teeth" to the profile to bite the insulation strip. The depth and position of teeth have a significant impact on the tightness of composite profiles. Improper tooth opening can lead to inadequate shear force of composite profiles. Poor tightness naturally affects the air tightness, water tightness, and mechanical performance of the bridge window. The fully CNC gear cutting machine adopts multi axis full parameter control, which can accurately locate the gear cutting position and control the gear cutting depth. Different profiles store different control parameters. Standardization of gear opening parameters, simple gear opening operation, good tightness, airtightness, water tightness, and tensile mechanical properties of composite profiles. The position, pressure, and rubber wheel pressure of the manual rolling machine are all manually adjusted, resulting in significant differences in each operation and unstable composite quality of the profiles, which can easily cause product quality problems such as twisting, warping, loosening, and powder explosion. The fully CNC rolling composite machine adopts multiple sets of automatic pressurization, upper and lower cutting discs, and rubber wheel pressure automatic adjustment. The composite machine is equipped with a twisting and straightening module, and different profiles only need to be adjusted once. The subsequent production calls the parameters and one click positioning is sufficient. Parameterized control of equipment, fast changeover, high precision, high degree of standardization, flat appearance of composite profiles, good air tightness, water tightness, and mechanical performance.

　　多軸數(shù)控穿條機(jī)和多軸數(shù)控滾壓復(fù)合機(jī)，以其操作簡單、精度高、穿條質(zhì)量穩(wěn)定，換型快，效率高等特點(diǎn)，復(fù)合型材品質(zhì)與效率遠(yuǎn)超人工穿條復(fù)合設(shè)備。因此要做出高品質(zhì)，高性能和門窗產(chǎn)品，標(biāo)準(zhǔn)化的穿條工藝和數(shù)控穿條復(fù)合機(jī)就顯得尤為重要。

　　Multi axis CNC threading machine and multi axis CNC rolling composite machine, with their characteristics of simple operation, high precision, stable threading quality, fast changeover, and high efficiency, have far superior quality and efficiency of composite profiles compared to manual threading composite equipment. Therefore, in order to produce high-quality, high-performance products for doors and windows, standardized threading processes and CNC threading composite machines are particularly important.

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